Critical Steps to Building a Freestanding Pergola
Freestanding pergolas have at least four
posts and like their name says, stand without being attached to any other
structure or wall. They are typically located independent of any anchored
surface like a deck or patio and therefore require the posts to be sunk into
post-hole footings or to have the posts surface mounted to concrete footings.
Be sure your freestanding pergola is properly anchored for worry free
enjoyment. Anchoring pergola posts to paving stones is not an acceptable method
of anchoring.
The advantage of building a freestandingpergola is there are no limitations on total size, height, or orientation.
There are however always limits to the span of the beams. Unless you are
working in structural steel (and we do work with that quite often), spans
should be limited to twenty feet between posts to avoid special orders and
special prices that go with extra-long lumber.
Installing the Posts
The posts are composed of pressure-treated
4 x 4 cores that are sheathed with 1 x cedar. We secured the post cores to a
concrete pad with steel post-base anchors. If you're not building on a pad, use
longer posts and set them in the earth below the frost line. Lay out the post
positions and mark the screw locations.
Attaching the Support Beams
Cut the four 2 x 6 cedar support beams to
length, use a template to mark the curved notches at the ends and cut the
notches with a jigsaw. Clamp the beams in place, and check that they're level
and that the posts are plumb. Then secure each end with four 3-in. No. 10 screws.
When adding the second of each pair of
beams, check that they’re level across the top edges.
Adding the Crossbeams
The 2 x 6 crossbeams are notched to fit
over the support beams. Cut the notches with a dado blade in the table saw, or
lay out each notch and use a jigsaw to remove the waste. Then, make the curved
end cuts.
Post Trim and Braces
Next step to building a freestandingpergola is to cut the post trim pieces to length and width. Note that you'll
need to notch some of the pieces to fit between the support beams, or you can
make filler blocks to cover the post cores at these areas. Instead of trying
for perfectly flush corners, we dimensioned the trim to leave a 1/8-in. shadow
line, or reveal. Secure the trim pieces to the posts with construction adhesive
and galvanized finishing nails.
Fitting the Top Slats
Cut the five 2 x 4 slats to length and
shape the ends. Clamp each slat in place and mark the crossbeam notch
positions. If you use a table saw and dado blade to make the cuts, be sure to
support the long stock at the opposite end.
Capping the Posts
Last step to building a freestandingpergola is to make the post caps, cut
square blanks and then set the table saw blade to 15 degrees for shaping the
bevels. Use a longer board with a stop across the end as a sled to guide each
blank through the blade. Clamp the blanks to the sled when making the cuts. Secure
the caps with 6d galvanized finishing nails and construction adhesive.
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